Kiuline materjal

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INTRODUCE & HISTORY

TOOM TEKSTIIL Ltd. (established 1995) is an Estonian contract base manufacturer of a wide range of needle-punched non-woven fabrics and products. With consolidation and unions with several domestic companies, TOOM Tekstiil Ltd. has invigorated old processes by gaining valuable knowledge, while keeping the needle-punched traditions of the Baltic and Northern European regions alive.

Main product branches are:

  • Technical purpose and environmental protection needle-punched fabrics;
  • Viscose based needle-punched duster & floor wash fabrics;
  • Needlepunched fabrics for the shoe, garment industry, furniture, etc.
  • High-loft non-woven fabrics to wad beddings and upholster mattresses;
  • Bedding items (quilts, pillows, cushions, etc.) with synthetic fiberfill;
  • Mattresses & beds

Our products are manufactured using modern machinery allowing production of non-woven fabrics up to 1.5- 2.0 m width (in ready-made state). Weight range from 9 to 600-g/sq. m,

(High-loft fabrics range from 60-1500-g/sq. m).

INDUSTRIAL ENVIRONMENTAL PROTECTION FABRICS AND PRODUCTS Manufacturing history of needlepunched air filtration fabric’s started from the mid 1970-s. Industrial filtration fabrics vary: we offer products for primary or rough filtration of solid particles from air, industrial gases & liquids:
  • F 350 K -reinforced with woven scrim and non-reinforced F 350,
PES filtration fabric, 350 g/sq. m, 1.5 m width;
  • F 450 K -reinforced with woven scrim and non-reinforced F 450,
PES filtration fabric, 450 g/sq. m, 1.5 m width;
  • F 550 K -reinforced with woven scrim and non-reinforced F 550,
PES filtration fabric, 550 g/sq. m, 1.5 m width; G4 class is achieved, and aforementioned products have permanent antistatic performance versions as well. In some cases F 350-F 550 qualities can be used with the filtration process without a cleaning stage at all. In such a case, usage time of the fabric remains to be rather short. Main customers are from the timber and furniture industry, as well as the metallurgic and natural gas industries TOOM TEKSTIIL Ltd. brings to the market in 2005 a new generation filtration fabric range, made of fine PES Fiber Blend, reinforced with PES filament scrim of fixed structure; Products:
  • Toom Kurn® F 400 K –reinforced, and scrimless F 400, 100% PES fabric,
400 g/sq. m;
  • Toom Kurn® F 500 K –reinforced, and scrimless F 500, 100% PES fabric,
500 g/sq. m. Fabrics have an equal mechanical strength in MD & CD, they are designed to stand the most common industrial shaking & pulsive cleaning methods, and can be easily sewn into filtration elements. Aforementioned products have permanent antistatic, water & oil repellent performance versions as well. In 2005 TOOM TEKSTIIL will begin an Aramid Fabric Project with Du Pont. In Toom Tekstiil Ltd. there is a filter element-sewing unit, equipped with special sewing machinery (incl. multi-thread sewing and seam welding machines, etc.). We manufacture some 25-30,000 pieces on a per-order contract basis for filter sleeves and bags (incl. multi-pocked cassettes), whether from our own fabrics or from customer supplied ones. We are familiar with PES; PP; PAN; PAI filtration fabrics, with different surface finishes (impregnated; metal or membrane coated, etc.).

We sew sleeves & bags according to technical descriptions and drawings provided by the customer while providing our own metal fastening elements: snap ring or metal wire ring.

Almost 10 years there have been successful co-operation with W.L. Gore & Associates Finnish Branch, now Industri-Textil Job OY.   Approx.18.000 pieces of varying design sleeves and cassettes from PristyneTM membrane coated fabrics have been produced annually to the Scandinavian and Baltic Markets.

NEEDLE-PUNCHED DUSTER AND FLOOR CLEANING FABRICS

Over the last decade, TOOM Tekstiil has specialized in the production of Viscose Fiber based needle-punched duster & floor wash fabrics, supplied to countries of the EU and S.I.S. (Commonwealth of Independent States/former Soviet Union region), mostly supplied in roll form.

We manufacture duster & floor wash fabric qualities, both to professional use and private household cleaning purposes.

Professional cleaning fabric qualities are expected to be more resistant to intensive use, more durable, and to stand a wide range of cleaning chemicals while lasting through a substantial number of machine washes (up to 95º C)  & dryings.

Household clean qualities should be gentle to the surface being cleaned and efficient in the cleaning process (absorb enough liquid, etc.).

Weight range of products is from 90 up to 250-270 g/sq. m, or higher. Most common weight categories, generally requested:
  •   90 g/sq. m duster fabric, up to 1.8 m wide;
  • 110 g/sq. m duster fabric, up to 1.8 m wide;
  • 140 g/sq. m duster fabric, up to 1.8 m wide;
  • 160 g/sq. m floor wash fabric, up to 1.8 m wide;
  • 180 g/sq. m duster fabric, up to 1.8 m wide, or higher on request.
The colours we offer come in blue, yellow, pink, orange, green and white upon customer request. Please, note that Toom Tekstiil does not keep any regular inventory and produces on a per-order contract bases only. In 2005 TOOM TEKSTIIL has began converting roll good dusters and floor wash fabrics into sheets. We shall provide in bulk in cut & fold form:
  • Dusters in 38 x 38 cm size, ¼ folded, in cartons or baled into poly-bags;
  • Floor wash sheets in 50 x 60 cm size, ¼ folded, bulk packed in carton or into  poly-bag.

We are capable of manufacturing dusters and floor wash fabrics with permanent antibacterial performance. Our cleaning products can be machine washed up to 95° C and  & dried.

 HIGH-LOFT NON-WOVEN AND FIBERFILL MATERIALS Since establishment, bedding has been the main products of TOOM TEKSTIIL Ltd. The Non-woven Division has quite a rich experience in the manufacturing of
  • Natural and synthetic Fiber web;
and
  • Synthetic Fiber high-loft materials.
High-loft materials are used to wad quilts & other beddings, and to upholster mattresses. Products have fixed structure, and therefore maintain and recover form for substentially longer periods in comparison to needle-punched wadding fleeces. Beddings from high-loft materials are warmer, and provide a dry sleeping environment. There is no fiber filling (fiber penetration through covering fabric) during the product usage time. Please notice, that there are different levels of demand (fire safety class, machine wash & drying, etc.) to private and public use (in hotels, hospitals, in transport vehicles etc.) bedding items for. Our high-loft materials are in a range of 60-1500-g/sq. m, in a maximum 2.5 m width. Pressed poly-packing available. Toom Tekstiil Ltd. manufactures on a per-order basis varying needle-punched shoe felts. Recycled wadding Toom Tekstiil AS is opening new industrial textile waste recycling & nonwoven thermobonded and needlepunched materials production factory, with location in Viljandi, Estonia. Factory opening is planned in January 2013. The main purpose of this project is to collect industrial textile waste and turn this waste into nonwoven thermobonded materials. Its a new step for responsible environmental thinking and also for cost saving. Nonwoven materials will be sold to soft furniture industry, mattress manufacturers, insulation purposes etc. New factory allows to produce ca 4000 tons nonwoven materials per year. Product weight is 60g/m2 up to 5000g/m2 and maximum trimmed width 3,2 meters. In first phase will be recycled 1500 tons industrial textile waste in a year. The products can be produced from 100% virgin material and can be also added industrial textile waste up to 80%. As innovation, line allows to produce Sandvich Type thermobonded material, which means material can consist from two layers. One layer can be produced for instance 100% virgin material and second layer up to  80% textile waste. Such activity allows many innovative material replacements inside different products. Spunbond Toom Tekstiil Ltd could provide with PP spunbond nonwoven fabric. Spunbond is highly versatile and it meets the need of diverse range of products like medical, hygienic and industrial market application like bedding and furniture production. The properties of the fabric are breathable, soft light, chemical resistant, nontoxic and environment friendly. The basic specifications of the Spunbond Nonwoven roll goods are as follows : Key Specifications/Special Features:
  • Material: 100% polypropylene
  • Weight: 10 to 200 g
  • Width: 25 to 320cm
  • Various colors are available
  • Technique: spunbond
  • Available function: anti-UV, waterproof, anti-alcohol, anti-flaming, anti-bacterial and more
  • Applications: agriculture, landscape, gardening, furniture, packaging and bedding
  • Packaging: in rolls with polybags, inner with core tube
Upholstery furniture materials

Toom Tekstiil AS can produce different types of nonwoven materials used in furniture production. Materials are produced under needlepunched technology using thermobonding treatment.  Our products are manufactured using modern machinery allowing production of non-woven fabrics up to 0.25 - 2.10 m width (in ready-made state). Weight range from 90 up to 500-g/sq. m. Needlefelts are mainly produced from polyester fabrics, but different technical solutions can be achieved by using mixture of different types of fibers or even textile wastes for price sensitive projects.

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